Postby busheytrader » 20 Mar 2009 19:46
Hi Underdog,
I found fitting these polybushes to be one of those trial and error, grunt and sweat jobs. No exact science to it but this worked for me, eventually.
1) With the car up on jacks and the front wheels off the ground you can get both ends of the antiroll (sway) bar through the track control arms. Hopefully you placed the first set of bushes on the bar beforehand.
2) Fit the remaining polybush on the end of the bar and there should be a couple of threads poking through. Place a large diameter but thin washer over the end and thread on the original nut. Ratchet up the nut up about 12mm (1/2")and it'll compress the polybushes a bit. Remove the nut and washer and you should now have enough extra threads showing to fit the proper dished washer and nut. Tighten up the nuts a bit but not too much since you want some movement in the bushes. You'll need it for the next step.
3) Place a trolley jack under the centre of the antiroll bar and raise it towards the subframe. With the antidive kit fitted, I found that the bar was too far forward and the bolt holes in the antiroll bar clamps didn't line up with those in the subframe. Whilst lying on the garage floor I pushed the track control arms back with my legs and as the holes lined up I pushed through the bolts. An extra arm and leg would have helped. Fit the bolts and fit up the nuts about halfway.
4) Remove all the jacks and with the weight on the front wheels torque up the bolts to the subframe. I was told to torque the nuts on the ends of the bar up firm but not so tight that they crushed the polybushes.
With polybushes being far less compliant than the original ones, an awful lot of pushing and shoving is required to obtain any movement and flexibility. The lube supplied with the bushes definitely helps. The payback is better handling for all your efforts......
Have fun doing it!!
Adam
TR7 V8 DHC Jaguar Solent Blue. 9.35cr Range Rover V8, Holley 390cfm, JWR Dual Port, 214 Cam, Lumention, Tubular Manifolds, Single Pipe Exh, 3.08 Rear, 200lb Spax & Solid Bushes, Anti- Dive, Granada Vented Discs & Calipers, Braided Hoses, Green Stuff, 4 Speed Rear Cylinders, Uprated Master Cylinder & Servo, AT 5 Spokes and Cruise Lights. No Door Stickers. Mine since July 1986, V8 from 1991