Postby dmtrmp6 » 17 Aug 2016 03:59
Phil, no need for sealants and O-rings, indeed if you use gasket sealant you may prevent the o-ring from compressing/sealing properly. The O-rings are designed to compress slightly when new and therefor will fill the space with a degree of positive interference. Clean surfaces and use a small amount of rubber lube as already advised.
From my recall, the 5 O-rings in the Robsport kit are three for the oil pump:- 1) pump to block face, 2) pump intermediate - between two halves and small o-ring for the relief valve end cup. The other two o-rings provided are for the oil bypass cover (where oil pressure sensor is fitted) large ring between the cover and block, small o-ring under the cover mounting bolt. The oil filter seals are larger again and normally supplied with the filter.
Be careful when removing the pressure relief cap, it is held in with a split pin, but may be stiff to remove (o-ring friction) can usually shake it out using the weight of the relief valve assembly. Use a new split pin on reassembly. Clean everything well when disassembly, be careful, the two screws that hold pump halves together may be tight from previous owner, do not over tighten, as you may damage the screw head. Also ensure the o-ring adjacent to the pump rotor is placed correctly, if it skews it can jam the rotor. This is where a little rubber grease helps to hold in place. Don't stretch the relief spring or fit upgraded item, it is not necessary and can lead to other problems.
Don't forget to refit and engage the oil pump drive/quill shaft with the distributor correctly. You should prime the pump on assembly, either by turning over the motor without spark plugs after reassembly, filling the pump with oil, or may also use petroleum jelly/Vaseline to fill the space around the rotor/gears.
Overall this is a relatively easy task and should result in no more leaks. Good luck. DM